DMC 4025

CNC High Speed Vertical Machining Center

Brand       : Detroit CNC

Model       : DMC 4025  

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DESCRIPTION

DETROIT CNC’s VMCs are designed to feature maximum capacity and performance in the high precision as precision Mold & Die, Aero Space, Medical, aerospace, automotive and many other manufacturing sectors.

 

They are engineered a unique “C” frame design for an excellent platform, using high precision roller guides and heavy-duty pre-tensioned C3 class ball screws with cooling  for reliable accuracy on X/Y/Z Axes.

 

High precision Big Plus 40 with two face clamping for rigid machining and reduce tool wear. Positioning accuracy 0.0002”and repeatability 0.0002”. Precision hand scraping of each section assures near perfect alignment. Spindle, headstock, ball screws and motors are thermal cooling control to achieve consistent high accuracy with maximum reliability.

 

Features include all high-speed linear ways on all axes that ensure fast linear movement during cutting. All Meehanite cast iron construction with ribbed frame and wide stance machine base provide excellent support and damping character. All servo motors are direct coupled to ball screws. It increases sensitivity of movement; meanwhile, it reduces the backlash dramatically.

 

The powerful FANUC 0i-MF control has been used in this machine. There are more than $15,000 control package includes in this machine without extra charge. An Ethernet connection, USB, easy-access Flash memory card slot, coordinate rotation and scaling, helical interpolation, rigid tapping, spindle orientation, and conversational program are among the many standard features. The AICC II high speed-machining mode provides a 200-block look-ahead high-speed machining function. It is most powerful and valuable control in its class.

 

SPECIFICATIONS

Table
Table Size 47.24” x 23.62”
Max. Table Load 1,980 lbs.
TRAVEL
X Travel 40”
Y Travel 24.6”
Z Travel 24”
Z Travel range                                                          3.94”-27.95”
HEADSTOCK
Spindle Motor 18 HP
Spindle Speed 12,000rpm
Spindle Nose to Table 3.94”-27.95”
Spindle Center to Z-axis covers 24.72”
Spindle Taper CAT-40 Big Plus
X-AXIS
Rapids 1417 ipm
Cutting Feedrate 394 ipm
Linear Positioning Accuracy JIS B6338 ±0.00016”
Repeatability JIS B6338 ±0.0001”
Y-AXIS
Rapids 1417 ipm
Cutting Feedrate 394ipm
Ballscrew Diameter 1.77”
Linear Positioning Accuracy JIS B6338 ±0.00016”
Repeatability JIS B6338 ±0.0001”
Z-AXIS
Rapids 1417pm
Cutting Feedrate 394ipm
Lnear Positioning Accuracy JIS B6338 ±0.00016”
Repeatability JIS B6338 ±0.0001”
TOOL CHANGER
Tool Capacity 30 tool fast ARM arm type
Tool Shank CAT40 Big Plus
Maximum Tool Diameter w/o adjacent tool 5.9”
Maximum Tool Length 11.8”
Maximum Tool Weight 11.8lbs.
Tool Change Time Tool to tool: 2.5 secs
Chip to chip:4.5 secs
Tool Selection Random
COOLANT SYSTEM
Coolant Tank Capacity 105 gallons
Coolant Pump 1 HP
Max Coolant Pressure 45psi
Max Coolant Flow Rate 18.5gpm
GENERAL
Power required 220V, 3 phases,25KVA
Air required 85psi, 200L/min
Floor Space (L x W X H) w/o cc 106” x 100” x 112”
Net Weight 16,325 lbs.

ACCESSORIES

 

Fanuc 0-iMF Plus CNC control

10.4” Color monitor

Fanuc Alpha iS 12 Series Motors

Fanuc Absolute Position Encoders

AICC II High speed machining mode w/ 200 Pre-read blocks
12,000 rpm Direct drive Spindle with Fanuc alpha iI 8/15000 motor
Big Plus #40 spindle

Direct Drive Spindle

300psi Coolant through Spindle

25HP ( 18.5 kW ) spindle motor with 62ft-lb ( 84 Nm)

Spindle chiller

X/Y/Z Axis Travels :  40” / 24.6” / 24”

X/Y/Z Axis Feed Rates :  1417 ipm (36m/min)

Precision Roller linear guides

C3 Accuracy Ball Screws, Ø1-3/4” (45mm)

30+1 tool capacity swing arm type Automatic Tool Changers

Safety Vision Panels

Remote MPG

Coolant pump

Over Flow Coolant tank

Coolant Gun

Chip Flush System

Cutter Air Blast and Coolant Flush Beside Spindle

Spindle Circular Coolant Flushing

Hand Tool Kit

30 pcs Pull studs

Work Light

Three Color Status Indicator Light

4th Axis Rotary Table Prewiring

Chip Conveyor Auger Type with Chip Cart

220volt / 3 phase / 60Hz electricity

OPTIONAL ACCESSORIES

Automatic tool length measurement (Renishaw TS27R, custom macro B included)
210mm (8”) NC Rotary Table, Center Height 160 mm, Pneumatic Brake System, Adoption of Duel Lead Worm, Worktable Spindle are One-Body Design. Minimum Increment: 0.001 Degrees Completed 4th Axis Package Includes Servo Motor, 4th Axis Drive, Power and Signal Cables.

 

Manual tailstock
7″ Powerful Type Chuck with Flange
255 mm (10”) CNC Rotary Table, Center Height 190 mm, Wholly Circular Hydraulic Braking System, Adoption of Duel Lead Worm, Worktable and Spindle are One-Body Design. Minimum Increment 0.001 Degrees

Completed 4th Axis Package Includes Servo Motor, 4th Axis Drive, Power and signal cables

Manual Tailstock
9″ Powerful Type Chuck with Flange for 255mm
Part program storage 2MB
Manual Guide I
Extra M code with relay board
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